Good maintenance is essential for the efficient operation, longer life in addition to reducing the operational cost of your air compressor. Bad maintenance results in malfunctioning of the compressor and finally trigger breakdown when their upkeep is neglected. Breakdowns can be expensive not only because you need to mend of the air compressor but also due to loss of production.
Tip -1: Owners Manual
Read, understand and follow the air compressor manual. Keep the manual in a readily retrievable place. If you looking for industrial supply group in Australia you can visit waughs.com.au. Compressors are usually dependable equipment that typically doesn’t require daily upkeep. But when you have a problem, these manuals are extremely helpful. It gives you the Do’s and Don’ts and simple tips for the secure and efficient operation of the compressor. Do not worry if you manual is missing. Most producers have the care manual available online that you may download or you can phone their customer service to get one sent to you if it’s an obsolete model.
Always maintain your compressor clean, dry and free of debris and dust. For permanently installed compressors, then be sure there are proper ventilation and heat in the compressor room. Inadequate ventilation and cooling may lead to overheating.
Tp-3 Inlet Air Filter
Most industrial compressors are going to have an inlet air filter. The inlet filter ensures clean air intake to the compressor in addition to acts as a muffler or silencer. The Inlet filter needs the regular inspection to be able to ensure proper hygiene. A clogged filter can cause lower operational efficacy and higher power consumption. Dirty air will not just cause excessive wear of internal components of the compressor but also could potentially damage your air tools and pneumatic systems.
Good alignment of the compressor and motor are extremely important for smooth operation of the compressor, particularly for the larger units that are elastic combined or belt driven. Watch for any abnormal noise or excessive vibration on a normal basis. Refer to producers guide for alignment data.
Tip 5 — Maintain All Fasteners Tightened
Regardless of the kind of the compressors, they produce vibrations while running. Even though the rotary compressors produce slightly lower vibrations when compared with the reciprocating type compressors, they have to be checked regularly to make sure that the bolts and nuts have not loosened. Tighten up all fasteners if discovered loose.
Tip-6 Cooling Water
Also, most two stage compressors will have an “After Cooler” to cool the atmosphere after the first stage of compression, just before it goes into the next stage. This later cooling increases the overall efficiency of the system and saves energy consumption. Ensure adequate supply of heat water within the recommended pressure and temperature range. Too cold water may cause thermal shocks leading to cracks on the compressor head and also hot water will not offer sufficient cooling. Refer to the manufacturer’s recommended cooling water conditions.
Proper lubrication is very vital for the smooth performance of your compressor. Lack of lubrication will cause excessive wear and lead to breaking down of parts. Always use proper quantity and level of oil as recommended by the manufacturer. Consistently check the oil level and top up if needed. Look for any sludge develop or varnish. If the oil breaks down, then it thins out and decreases its lubrication properties causing increased wear to the internal components. Change the oil at the manufacturer’s recommended intervals.
Tip-8 Drain the Receiver
After the air gets compressed, then the water in the air gets separated and accumulates in the air receiver. This water needs to be periodically drained. Be sure to release air pressure in the receiver before draining the water. The water accumulation will likely be higher if functioning in a cold weather climate.
Tip-9 Perform Safety Shutdown Test
Many industrial heaters have been installed with built-in security shut down characteristics. The purpose of this safety system is to shut off and shield your compressor only in case any of the operating limits are exceeded. This could include low oil pressure, high fever, too high pressure, higher current (amps drawn by the engine). Performing a security check will ensure that the safety systems are functional as well as your equipment is shielded.
Tip-10 Heat exchangers
The purpose of a heated market is to decrease the air temperature in addition to the operating temperature of your air compressor. If your air compressor has got a heat exchanger, be sure to clean it occasionally. The scaling in the cooling water may get the heat exchanger to shake and decrease its heat transfer capacity. Periodic descaling and cleaning of the heat exchanger will help to reduce the operating temperature and increase the life expectancy of the own machine.